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02 Volvo S60 install

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  • 02 Volvo S60 install

    After buying an Intel D201GLY2A just before xmas, my PC location options expanded (the old mobo was too big to go anywhere sensible).

    I decided on the pocket on the left of the boot which seems a common place for these cars.

    I wanted it to be removable and non permanent. So cutting holes for boxes is a no no.

    I started with making a fibreglass box

    In between layers I put some mesh to stop the wigglies. FG doesnt like sticking to mesh that much which caused a few probs. Added some brackets

    Once that was sorted I cut some 5mm perspex to size.


    Then I lined the box with some black fleecey nicestuff.


    The perspex was sprayed from behind with the same colour as the screen mount, a similar colour to the dash.
    Then I fitted connectors to the side panel so the whole unit can be removed easily.

    (L to R: Screw, 6 pin connector for audio, 2 RCAs, 4 USBs, monitor, connector for power switch, screw, 4 pin connector for power and remote fly)

    Added some spaghetti. Cable wrap is UV reactive. Will be fitting some UV LEDs in at some point.

    Mobo is mounted on a same sized perspex sheet with some blue LEDs mounted in a hole in the middle to light the perspex edge.
    Slung under that is the soundcard. The whole lot is mounted on a painted metal baseplate which in turn is mounted to the base of the box.
    M2 fixed to baseplate.
    HDD is mounted on the side of the box.


    All together. Box has hook velcro on the back to stick to the carpet of the panel. Seems pretty firm.

    It works!

    Due to a fkup the fan grille I got was the wrong size so waiting for a new one.

    Arty shot


    More art


    Screen (Lilli 8" WS)

    Needs another coat of paint. The bezel is all even, its just the flash/reflection that makes it look like the bottom right is wonk.


    Fitting the screen centrally was not easy but I dont want the offset that most S60 carPCs have.

    I managed to locate a cheap head unit off ebay (most go for several hundred quid despite the fact they are matched to the car and will not work in a different vehicle). It came with the mounting bracket and the left hand coin pocket too which was damn useful.


    I gutted it and attacked the front of the cage with the dremmel to create space for the screen.


    Bezel was standard fare. Cut screen bezel to bare minimum, cut headunit bezel to fit screen bezel, bond together, drape with lycra and cover with resin.



    EDIT:
    For those that care, I have the Premium stereo pack so am keeping the Volvo amp. I have made a cable that connects to the original HU wiring (6pin DIN) which goes straight to the amp. The centre speaker was amplified from within the old headunit, so for now I will run without but once it is all installed and running I will add a second amp for a sub and run the centre off that too (or maybe a small third amp).
    I used the aerial plug from the old head unit and wired it onto the aerial lead of a Silabs radio unit (Volvos have a 2 wire diversity aerial with a stupid connector).

    More later...
    usually found at digital-car

  • #2
    Cool, i'm watching this project, i'm working on Volvo too (S40 2002) Looks like a good job till now.
    My worklog (fabricating the bezel right now)

    40 % Done ?

    Comment


    • #3
      So I saw. A 9" is ambitious but good luck
      usually found at digital-car

      Comment


      • #4
        Update:

        Screen in and working:


        Not fixed in yet hence the big lip underneath.

        Has some groundloop/whine issues and a few other audio probs which are being sorted.
        usually found at digital-car

        Comment


        • #5
          My screen install and skin I did for Streetdeck...
          [media]http://img231.imageshack.us/img231/2315/bluetoothmediumem2.jpg[/media]

          [media]http://img91.imageshack.us/img91/9233/dscn1872mediumbw7.jpg[/media]

          Comment


          • #6
            Nice work mate, nice car too.

            Comment


            • #7
              nice work! I hopefully will afford a S60 soon, and then i will start my project to! (been planning it for a LONG time it feels like )

              Comment


              • #8
                Nice install, are there any pics of the construction?
                Am I the only one who went for the centralised option?

                Zero: If you are in the UK I may be selling mine
                usually found at digital-car

                Comment


                • #9
                  Originally posted by Baj View Post
                  Nice install, are there any pics of the construction?
                  Am I the only one who went for the centralised option?
                  I just worked around the aftermarket stereo bezel that Volvo provides with the least modification I could get away with. Paint matching was a PITA. I couldn't begin to do the total fab work you've done. I'm so jealous of the slick PC mount you did. If you're selling the car are you selling that too? ;p

                  Sorry can't find many pics of the work in progress. I completed this back in 2005 and have since only added a rear screen and updated the MB and changed the boot drive out to a 32GB SSD drive.
                  Power:
                  [media]http://img227.imageshack.us/img227/5339/dscn1567mediumlo6.jpg[/media]
                  Another couple shots of the front screen and/or rear screens
                  [media]http://img511.imageshack.us/img511/5681/dscn1876mediumcd7.jpg[/media]
                  [media]http://img91.imageshack.us/img91/1131/dscn1871mediumas5.jpg[/media]
                  [media]http://img100.imageshack.us/img100/4792/dscn1874mediumvb2.jpg[/media]
                  Amp rack before PC install:
                  [media]http://img224.imageshack.us/img224/9250/dscn1555ee0.jpg[/media]
                  Amps/Sub/PC in an Opus case:
                  [media]http://img91.imageshack.us/img91/4497/dscn1857mediumwi6.jpg[/media]

                  Comment


                  • #10
                    Hey guys, I sent baj a pm about this, but figured if either of you responded here it would make it accessible to everyone. What did it take to hook up the Stereo out from the PC to the factory amp and avoid the noise issues? Just cut out the center channel and split the right and left channels to both front and back of each side?

                    No trickery with input on the amp being at some crazy offset voltage or anything?

                    Comment


                    • #11
                      Been away from this for a while.

                      Zab, PM'd back.

                      Centre is powered by the original HU. I made a small amp to power the centre speaker but have not got round to sorting it out yet.
                      OEM amp works fine with std PC output.

                      As my PM states (but for others) I just made a new connector for the OEM amp cable with RCAs for the PC. Wiring diags are out there on the net.

                      I had to wrap the audio cables in tinfoil and PVC tape to cut alt noise. It comes and goes still sometimes. I may stick a ground loop isolator on there at some point.

                      I have made it so all the original stereo can go back in with no sign of any hacking about.

                      Stagg: That amp rack is nice. Would like to see more. Good alternate mount for PC. There seem to be a few things between the car frame and parcel shelf that looked technical so would like to know how you mounted it.
                      usually found at digital-car

                      Comment


                      • #12
                        Originally posted by Baj View Post
                        Been away from this for a while.

                        Zab, PM'd back.

                        Centre is powered by the original HU. I made a small amp to power the centre speaker but have not got round to sorting it out yet.
                        OEM amp works fine with std PC output.

                        As my PM states (but for others) I just made a new connector for the OEM amp cable with RCAs for the PC. Wiring diags are out there on the net.

                        I had to wrap the audio cables in tinfoil and PVC tape to cut alt noise. It comes and goes still sometimes. I may stick a ground loop isolator on there at some point.

                        I have made it so all the original stereo can go back in with no sign of any hacking about.

                        Stagg: That amp rack is nice. Would like to see more. Good alternate mount for PC. There seem to be a few things between the car frame and parcel shelf that looked technical so would like to know how you mounted it.
                        Just FYI: I had an S60 with the 5.1 audio too (a 613 HU + 4*75w amp under passenger seat if I remember correctly) and gave up on using the amp. The ground/isolation of the line input is at 12v offset to the ground of the car. This means that you can't really use common ground between PC and AMP...which means noise.
                        It can be that there are different versions around, so not sure it's the case with your car.
                        There is some info in my build thread from a long time ago...http://www.mp3car.com/vbulletin/fabr...h-project.html

                        Joachim
                        List of front-ends/usefull apps
                        XTroniC | XTroniC Direct

                        Comment


                        • #13
                          Hello Bay,

                          nice work! I just was wondering how did you remove the tft buttons (power, light set...) I have the same car and I'm thinking how to fit my 7"...
                          How can the tft monitor work without power button and others? I have my tft powered by the carpc via 12v molex connection. Can I safely remove the buttons?


                          bye,

                          Comment


                          • #14
                            The PCB for the buttons is still attached but stuck to the back of the screen.
                            I have extended the IR reciever.

                            Search the forum for auto-on codes which reset the screen so it turns on when power goes to it.

                            A 7" should fit into a std double DIN adaptor.
                            usually found at digital-car

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                            • #15
                              Thanks a lot!
                              Don't need the code, my tft has already auto-on function enabled. Will try.

                              Thanks again!

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