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Thread: Modifying Xenarc Case -- tips?

  1. 11-03-2005, 04:07 PM #1
    cjastram
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    Modifying Xenarc Case -- tips?

    OK, this might be a little off-topic, but here's the scenario.

    I have an 01 Jetta, and if I remove the stock headunit, I have almost enough space to fit my new Xenarc. Unfortunately, I need to take 3/32" off both sides of the plastic Xenarc case to make it fit. There is space, and I'll even be able to keep the front and back together (not while I'm modding!), because there will be enough left for the case screws.

    Any tips or suggestions? Current plan is to take a radial arm saw to the case (gently!), and shave off the required amount. However, I'd rather not have to make a custom bezel if i don't have to, so help is more than welcome!

    Thanks!

    Chris
    cej102937
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  2. 11-03-2005, 04:20 PM #2
    neon_eddy
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    I would go your current route, shave it off and see how it goes.. my first install was pressure fit, and it was nice. you can proably get away wioth 1/32 off each side.. then the last one will just keep it snug ..
    Shawn

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  3. 11-03-2005, 05:22 PM #3
    Escalade182
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    Why cant you trim the dash? that would be the much safer route.
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  4. 11-03-2005, 05:30 PM #4
    neon_eddy
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    It's a big jump to mod your non-paid for dash. the dash on the jetta is all conected if I remeber.. if it goes south you're kinda screwed.. but if you jsut mod the screen.. you can revert back to stock real easy...

    am I right? CJ?
    Shawn

    I jsut got an e85 conversion kit for my Audi 1.8t, it's very cool, and saves me money! e85 conversion kit

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  5. 11-03-2005, 06:32 PM #5
    2loud2old
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    Definately
    a new dash cost a lot more than a new screen would thats for sure.
    Cause im not american i dno how much 3/32 is but can u sand it? prob alot safer thn a huge saw lol
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  6. 11-03-2005, 06:39 PM #6
    Escalade182
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    3/32 is about 2.38mm.
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  7. 11-03-2005, 06:40 PM #7
    Escalade182
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    I agree. Know anyone with a heavy duty belt sander? that would be the best route.
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  8. 11-03-2005, 07:07 PM #8
    2loud2old
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    hahah dude wats with you and power tools lol
    sanding off 2.38mm takes 5mins with some sandpaper
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  9. 11-03-2005, 07:11 PM #9
    WebDog
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    You could do what i just did with my lilliput in my GTI
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  10. 11-03-2005, 07:33 PM #10
    Escalade182
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    Quote Originally Posted by 2loud2old
    hahah dude wats with you and power tools lol
    sanding off 2.38mm takes 5mins with some sandpaper
    it would take 3 seconds with a floor standing belt sander, and would be straighter then any other tool if done correctly...
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