Well, I took another look at my options, and I'll end up changing some things.
1. Instead of mounting the machine itself into a DIN-slot, I'll have to integrate it into the interior of the dash somewhere. However, my particular model vehicle (2001 Ford Taurus) offers a 1-DIN adapter that also has a slot for a slim drive of some sort - I think I'll see if I can shove a DVD-ROM in there. Basically, the idea is that once the machine is placed and correctly wired, I won't have to screw around with it again... so I'm willing to live with a pain-in-the-arse level of access to the machine itself.
2. Due to this suddenly relaxed space requirement, I may well go for a dual-core solution with some sort of 3D video card (maybe an old GeForce4 or something - anything's better than an S3 of any kind).
3. Reading more about flash, I think I'll run the flash drive in read-only mode, running the OS from a RAM drive. I should be able to keep the /usr partition on flash rather than RAM (as nothing should write there), which would save a large amount of RAM...



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I honestly don't think you can mess up a regular hard drive that hasn't got a problem to begin with by normal driving. The hughe pot holes that are around where I live (they actually make the cd's in the car audio system jump) hasn't done anything to the drives. My guess is that if I ever manage to do anything crazy enough to damage one of the harddrives in my car, they will be too busy picking up pieces of me to care about the computer!

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