According to this the relay coils should use less than 200mamps. Are you sure you had your NPN setup correctly?
http://www.the12volt.com/relays/relays.asp
Here is how I wired mine. It works.
http://www.nwlink.com/~erice/MyLilSourceSwitcher2.JPG
Lower right hand corner.
K2 is a relay and Q1 is an NPN.



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