Don't know if this has been posted before, but the Inspiron 6400/E1505, for those that are interested, is very similar to the Dell above, only the
power button pcb is smaller, and there is little room to route all but the smallest of wire, and there is little room on the chassis for the added port...
I used the almost-non-shielded wire from
Radio Shack, forget what they call it, but it's less than a half a millimeter thick and covered with some scrape-away insulation. It works great, the two wires soldered to pins 1 and 3 on the power switch, clearly marked, and will route under the power button PCB nicely. I would suggest using a small bit of electrical tape to assist insulating this type of wire wherever you go across edges and ridges where you decide to route the cable. Other than that, it works great and will not result in having to further modify any part of the
laptop enclosure to route cable.
For this laptop, I'd also advise a smaller plug than the one specified above, and route it to the rear part of the laptop out where the
video card heatsink vents.
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