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Well I've gone back to the standard PSU that came with my case and am using a power inverter again to power the system. I plan on just running a switch up to the front of the car for now instead of messing with controllers.
I'm going to focus on mounting my screen in it's final position and hiding cables for now and re-visit the power situation once all that's done.
I believe at this point I'm leaning towards getting a stand alone controller that will power on/off my inverter and PC instead of a full blown PSU. I KNOW my inverter has no problem powering my PSU and PC, so why take a chance trying to find the right DC PSU when I don't have any problem with the inverter route...
sporty_drew: if it is a defect, and they fix it for me, I'll still sell it once it's fixed. If they offer a refund then I'll just have to do that.
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