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Thanks for the points, all definately something to think about. I'm not quite clear on your meaning of putting a diode between car_remote and +5.. I can't quite see how that works?
I will add a zener to the battery monitor port (4.7v) as well as replace the 7805 with the 4.7v zener as well. Definately a good idea. As for the 4004, I just have access to a lot of free ones of those at the moment and it won't do any harm to overspec that component. You are right that the fuse is a lot larger than it needs to be, worst case I'm sure 200mA would suffice.
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