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I fixed the warpage problems - one of the nice things about resin is that it's a thermoplastic - it gets soft when heated, and hard when cold.
I boiled up some water, put it in a suitable pot, and dunked the resin parts in it for a minute or two.
With the hot water, the plastic became soft and pliable, so I gently bent it back into the shape I needed, and ran it under cold water to set it in place.
It worked like a charm, as now the lower piece fits perfectly.. I may still have to do some dremeling to get it thinner, though.
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