Thanks m8,
The screen will fit nicely behind the bezel, made to fit the screen visual area exactly too ;-). The only problem is the harnass behind it because the screen is a bit deeper, I should take it out but time is not on my side lately

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They are on the topside as not to hit the buttons by accident while still retaining some space for little stuff. The LED's are more a kind of visual control in case of startup problems. In the dark they are quite visible.
I am indeed having probs with the nokia mic, I really have to shout to get people to hear me. Unfortunately I don't have a sunroof panel and I don't know where else to place it without screwing up the OEM look.
I have some black bumper spray that I can try on the bezel but I'm trying to figure out something else first:
How to keep the stock radio while having my bezel in place, coz every other radio solution kinda sucks compared to the original, been thinking about opening up the MID and relocating the components to another location (ASC button region maybe) but I'm still thinking that over.
The vinyl idea doesn't sound bad, have you tried heating the vinyl to see if it becomes more flexible? Maybe then you can get the corners done.
I also tried a DVB/DAB USB stick from pinnacle but they don't work at all where I live, so I returned it and got a folding bluetooth PDA keyboard
http://www.hcw.be/hcwcs/p.asp?p=B9584 instead along with a presentation mouse which work pretty nicely in combination.
While using the CAR2PC adapter I experienced some issues in case you're considering to buy one:
- Random doesn't work in winamp if using the car buttons to go forward/back
- If you want random then you have to use the car button that says "random" to activate it, this isn't a big issue but damn annoying that you have to push it each time you want to listen to your pc without hearing the same 100 songs over and over again.
- When playing tracks regularly (not random), you will only hear the first 100 songs, anything above 100 is basically impossible AFAIK without randomizing.
- The usb plug was busted after a while and had to resolder a new plug on it (could be my fault that the plug was busted, but even then the quality of the original did suck IMHO)
- Even though this all works via iBus, you can't send or receive any data from it thru another program.
- The great thing about this gizmo is that it automatically pauses/stops winamp as soon as you turn of the car or switch to FM or Traffic information. and resumes when switching back.
Otherwise I blew a few rear speakers because Navigon 4 NCK decided to use a high pitched voice recording that has a volume level that's thru the roof compared to regular audio volumes. There is no seperate volume settings to control Navigon because it uses the master or the wave volume of windows.
Also my touchscreen doesn't function properly (the panel itself not the screen) anymore, no matter how many calibrations or driver reinstalls the damn thing keeps pointing to the SW corner of the screen. I even removed the casing to check for a false pressure point of the case against the panel.
I mounted the screen above the center dash vents for the moment (where the old gps was mounted)
That's it for now, keep it up too m8