The MP3car.com Store The MP3car.com Store    

Sponsored links

Go Back   MP3Car.com > Mp3Car Technical > Fabrication

Reply
 
LinkBack Thread Tools Display Modes
Old 10-08-2004, 03:58 PM   #1
Constant Bitrate
 
Join Date: Mar 2004
Posts: 192
VW Polo GTI - Xenarc in dash- Pics

Well after a week of P38 and elastic fillering ing eg fiberglassing and 'bondo-ing Ive finally managed to get a result im happy to show off.


This is a Gain 700TSV molded into the double din of a 2001 VW Polo GTI. Managed to match the dash paint very well but as its not in the car yet its hard to demonstrate this.

I started off ny demeling out the hole so the front part of the screen would fit itn the hole. Then i fiberglassed (P40)around the edge and from the back to give it support around the edge. Then i sanded it slightly and the started filling with some elastic filler and sanded etc etc from there. I hope the elastic filler 'give' abit more with the sun etc etc and will not split like bondo or P38 can. The when i thought i had a decent shape i sanded the whole thing down and plastic primered the top area of plastic as the whole thing had to be resprayed, the just grey primered the whole lot. Saw some imperfections so fillered small areas and holes and primered again to work until i was happy. WHen i was i primered the whole thing again P1200 sanded it all and began the top coat. I used some Holts acrylic gloss black held back about 30" away from it and did loads of light coats to built up to this textured look.

Had a few probs en-route. Was hard to get the edges of the screen rounded and looking nice but a few primers and sand sessions later it looks OK. Also the buttons initially at the primer stage didnt fit properly as the filler and printer had made the holes just a tiny bit too small but again minor issue sorted now. Luckliy NO HAIRS at the painting stage, happy days. Only 2 on the final light coat which i just puled off when dry with no probs as it was such a light coat. WHen i was putting it together i was crappin myself the connector at the back woulnt fit but i managed to remove the plastic surround which gave JUST enough room for it to fit. Even detailed the little symbols near the vents happy days










Lemme know what ya think
live2themaxuk is offline   Reply With Quote
Advertisement
 
Advertisement
Sponsored links

Old 10-08-2004, 06:13 PM   #2
Tainted Love
 
Cris's Avatar
 
Join Date: Apr 2004
Location: Romania
Posts: 6,306
As stock as it can get. Super nice job man. Congratilations!
Cris is offline   Reply With Quote
Old 10-08-2004, 07:12 PM   #3
FLAC
 
ppgt94's Avatar
 
Join Date: May 2001
Location: USA
Posts: 1,352
Verrrry niiiiice! Bondo?
ppgt94 is offline   Reply With Quote
Old 10-08-2004, 08:24 PM   #4
I see dead kittens
 
Quattro's Avatar
 
Join Date: Dec 2003
Location: New York
Posts: 3,805
Excellent job, looks really good. What type of paint did you use?
__________________
Installed
Asus A7N8X-VM - AMD Mobile Athlon 2400
512 Ram - 60GB HD - Opus 150w
Lilliput 7" - Rikaline 6010
[00000000000001100010-] 98% Completed

Check Out My Install!!!
Quattro is offline   Reply With Quote
Old 10-08-2004, 08:37 PM   #5
FLAC
 
samc's Avatar
 
Join Date: Feb 2003
Location: Brooklyn, NY
Posts: 940
that is off the chain, how on earth did you repaint the whole thing without spraying over the white numbers near the ac vent dial?
__________________
Mine needs to be updated.
samc is offline   Reply With Quote
Old 10-09-2004, 05:35 AM   #6
Constant Bitrate
 
Join Date: Mar 2004
Posts: 192
Well it wasnt bondo if was this stuff in the UK made by Plastic padding called Elastic filler. The fiberglass was the matt is resin stuff called P40.

I repainted the whole thing, painted over the vent symbols then repainted them with white touchup and a steady hand.
live2themaxuk is offline   Reply With Quote
Old 10-09-2004, 05:45 AM   #7
Maximum Bitrate
 
GruvThang's Avatar
 
Join Date: Jul 2004
Location: Northern Virginia, USA
Posts: 683
very very very nice!!!! The next time you visit the states let me know I will let you work on my Durango or Jetta any day!
__________________
[color=Navy][size=1][font=Comic Sans MS]Tektility
GruvThang is offline   Reply With Quote
Old 10-11-2004, 11:36 AM   #8
Raw Wave
 
Join Date: Jun 2003
Location: London UK
Posts: 1,818
Very nice indeed

Like to see the work in stages though.
Ricky327 is offline   Reply With Quote
Old 10-11-2004, 11:54 AM   #9
Maximum Bitrate
 
srcstc's Avatar
 
Join Date: Dec 2003
Location: New Jersey
Posts: 559
EXCELLENT WORK! Post some pics of it installed.
srcstc is offline   Reply With Quote
Old 10-13-2004, 09:14 AM   #10
It's not really that small...No, seriously.
 
judoGTI's Avatar
 
Join Date: Feb 2004
Location: Florida
Posts: 1,034
excellent work!
__________________
'02 GTI
[Routis '04] [Opus 90W] [160GB Maxtor HD]
[Lilliput 7" TS] [VIA M10000] [XMPCR]
[512MB RAM] [Custom housing]
[Deluo GPS Mouse] [E-MU 0404 Soundcard]
Progress Meter: [==============|] 99.9%
judoGTI is offline   Reply With Quote
Old 10-13-2004, 04:59 PM   #11
Constant Bitrate
 
Join Date: Mar 2004
Posts: 192
cheers for the kind words guys. I couldnt have done it without mp3car so i thank you all.
live2themaxuk is offline   Reply With Quote
Old 10-13-2004, 07:15 PM   #12
Maximum Bitrate
 
srcstc's Avatar
 
Join Date: Dec 2003
Location: New Jersey
Posts: 559
Quote: Originally Posted by live2themaxuk
cheers for the kind words guys. I couldnt have done it without mp3car so i thank you all.


You deserve it. The paint looks excellent. I'd love to see more pics of it installed.

Rich
srcstc is offline   Reply With Quote
Old 10-13-2004, 07:26 PM   #13
Variable Bitrate
 
WeeZyFellA's Avatar
 
Join Date: Oct 2004
Location: New York
Posts: 322
that is a real nice install, it looks stock and official, u got more pic of it installed
WeeZyFellA is offline   Reply With Quote
Old 10-13-2004, 07:34 PM   #14
Constant Bitrate
 
coachreed's Avatar
 
Join Date: May 2004
Location: Lee's Summit, MO, USA
Posts: 212
One word... WOW! That looks AWSOME! How bout pics of it installed in the ride? I cant' wait to get started on my fabrication... gotta get the ride running first though! Anyway... more pics?

TTYL!
__________________
Coach... aka Randy! (I often forget who I really am!) ;)

***Too many pieces and parts to list... maybe someday I'll show'm to ya!***
coachreed is offline   Reply With Quote
Old 10-14-2004, 05:06 AM   #15
Constant Bitrate
 
Join Date: Mar 2004
Posts: 192
My car is in the garage ATM and i wont install it until its back out og the garage. i thought they may mess it up, scratch it or summinik . As soon as its out ill post more pics
live2themaxuk is offline   Reply With Quote
Sponsored links
Advertisement
 
Advertisement
Reply

Bookmarks

Thread Tools
Display Modes

Posting Rules
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts

BB code is On
Smilies are On
[IMG] code is On
HTML code is Off
Trackbacks are On
Pingbacks are Off
Refbacks are Off

Similar Threads
Thread Thread Starter Forum Replies Last Post
2002 VW GTI LCD Installs...any pics? HighPSI LCD/Display 16 12-07-2004 04:24 PM
Mounting Xenarc inside dash - But removable! Pabs LCD/Display 11 09-06-2004 03:20 PM
VW Golf IV GTI monitor Position sandroad LCD/Display 0 08-03-2004 07:06 AM
New Xenarc (brighter model) and Lilliput Comparison shots- *post your pics here* live2themaxuk LCD/Display 44 06-06-2004 02:36 PM
1998 VW GTI VR6 Project Stavros Show off your project 17 01-27-2003 11:16 AM


All times are GMT -5. The time now is 01:44 AM.


Powered by vBulletin® Version 3.7.3
Copyright ©2000 - 2008, Jelsoft Enterprises Ltd.
Content Relevant URLs by vBSEO 3.2.0
Copyright © 1999 - 2008 Mp3Car.com Inc.Ad Management by RedTyger
Message Board Statistics