Steering Wheel Interface Tutorial
So, you want to hook up that new Fusion Brain to your steering wheel controls, eh?
First, let's review a bit about electricity. There are three aspects that are particularly important:
- Voltage - electrical "push", like pressure in a pipe (measured in AC or DC volts)
- Current - electrical "quantity", like flowrate in a pipe (measured in amps)
- Resistance - electrical "restriction", like a blockage in a pipe (measured in ohms)
And some mathematical prefixes:
- (u) - micro - 10^-6 - .000001
- (m) - milli - 10^-3 - .001
- (k) - kilo - 10^3 - 1000
- (M) - mega - 10^6 - 1,000,000
Then, get your wiring diagram for your car, and locate the steering wheel wire(s).
Now that we have that squared away, get out your multimeter. You have a multimeter, right?
Set that baby to DC volts, as shown in the picture. If your meter doesn't have auto-scaling, set it to 20Volts DC.
If you have one steering wheel wire, follow these steps- Turn the car's ignition to on. (not running)
- Connect the negative terminal of your meter to ground. (it's the black probe, as can be seen above) make sure you use a good ground. If you use a poor ground, all your measurements will be bad. A good source for ground is the ground/negative wire feeding the brain in your car.
- Connect the positive terminal to the wire you found earlier with your wiring diagram.
- Record the voltage (if any) for no buttons pressed, and each button individually.
- If you get voltages in the range of 0.5volts to 5 volts, proceed to solution A.
- If you get voltages in the range of 0.5volts to 12 volts, proceed to solution B.
- If you get voltages less than 0.5 volts, proceed to solution C
If you have two steering wheel wires, follow these steps- Turn the car's ignition to on. (not running)
- Connect the negative terminal of your meter to ground. (it's the black probe, as can be seen above) make sure you use a good ground. If you use a poor ground, all your measurements will be bad. A good source for ground is the ground/negative wire feeding the brain in your car.
- Connect the positive terminal one of the wires you found earlier with your wiring diagram.
- Record the voltage (if any) for no buttons pressed, and each button individually.
- If you get voltages in the range of 0.5volts to 5 volts, proceed to solution A.
- If you get voltages in the range of 0.5volts to 12 volts, proceed to solution B.
- If you get voltages less than 0.5 volts, repeat steps 3-6, but connect positive terminal to other steering wheel wire
- If you do step 7 and still get no voltages, proceed to solution D.
Solution A
You don't need anything at all! Just connect the steering wheel wire (the one connected to the positive terminal of your meter earlier) to the input on the brain (the outermost pin, away from the center of the board) You're done!
Solution B
Congrats! All you need is a voltage divider.
Here is a simple voltage divider:

Vin is what you want to measure, Vout goes to the input pin of the brain (towards the edge of the board) and the symbol at the bottom indicates ground. R1 and R2 need to be selected on a application by application basis.

This formula will help select R1 and R2. For the Fusion Brain, it is a good idea to keep R1 and R2 under 1k-ohm.
We will assume 15vDC maximum, to allow headroom for voltage spikes.
Vout = 100/(200+100)*Vin
5 = 1/4*20
so the voltage divider, with a 200ohm R1 and a 100ohm R2, would have a scaling factor of 33%, meaning we could measure up to 15vDC without overloading the brain... perfect for car applications.
Installation of voltage divider:
Use the diagram above, but connect your steering wheel wire (the one connected to the positive terminal of your meter earlier) to Vin, and connect Vout to the input on the brain (the outermost pin, away from the center of the board) You're done!
Solution C
Solution C is a bit more complicated. Basically, your steering wheel system is the
one wire resistive type. We need to find out what the maximum resistance is. The Fusion Brain cannot measure resistance directly, so we must put the steering wheel into a voltage divider configuration, similar to above.
Set your meter to a resistive scale. Generally, 20kohms is a good place to start.
- Turn the car's ignition to on. (not running)
- Connect the negative terminal of your meter to ground. (it's the black probe, as can be seen above) make sure you use a good ground. If you use a poor ground, all your measurements will be bad. A good source for ground is the ground/negative wire feeding the brain in your car.
- Connect the positive terminal one of the wires you found earlier with your wiring diagram.
- Record the resistance (if any) for no buttons pressed, and each button individually.
Take the highest resistance recorded, and go to radioshack and buy a similar value. For instance, if the highest resistance was 44kohms, you'd want to buy a 47kohm resistor. That resistor you bought becomes R1 in the following figure:
And your steering wheel is R2. The internals of your steering wheel are already connected to ground, so connect the steering wheel wire to the input of the brain and one side of R1, and connect the other side of R1 to the +5vDC pin on the brain's analog input header (towards the center of the board). You're done!
Solution D
Solution D is even more complicated. Basically, your steering wheel system is the
two wire resistive type. We need to find out what the maximum resistance is. The Fusion Brain cannot measure resistance directly, so we must put the steering wheel into a voltage divider configuration, similar to above.
Set your meter to a resistive scale. Generally, 20kohms is a good place to start.
- Turn the car's ignition to on. (not running)
- Connect the negative terminal of your meter to one steering wheel wire.
- Connect the positive terminal the other steering wheel wire.
- Record the resistance (if any) for no buttons pressed, and each button individually.
Take the highest resistance recorded, and go to radioshack and buy a similar value. For instance, if the highest resistance was 44kohms, you'd want to buy a 47kohm resistor. That resistor you bought becomes R1 in the following figure:
And your steering wheel is R2. Connect one steering wheel wire to ground, and the other the steering wheel wire to the input of the brain and one side of R2. Connect the other side of R2 to the +5vDC pin on the brain's analog input header (towards the center of the board). You're done!
Once finished, fire up the fusion brain, and make a skin that measures the input you hooked up. Press each button individually, and record the voltage the brain reads. They should range over 0-5vDC. If you'd like, you can use the Fusion software to control other programs with your steering wheel buttons. For information on that, please refer to our software documentation.