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I used to be able to sleep my Mini for 3 days and still crank the car, so something is wrong. I also agree that your deadman timer should be set much higher. Try 11.4 volts or better.
First, do you have a lot of USB devices? Did you know the Mini supplies power to them when it is sleeping? GPS units, sound cards, etc. All are supplied power on the USB bus when the Mini is sleeping. Solution is to power the USB hub separately and use a piece of tape on the USB cord into the Mac on the 5v line to make sure it isn't drawing power from the Mac.
Also, I advise using a piece of software called Sleeptimer. You can set it to shut your Mini down after a certain amount of sleep. I set mine to two hours. I figure if I get out of the car for that long, I can wait for it to boot the first time I restart the car. At gas stops or store trips, it sleeps and wakes immediately unless I'm gone more than 2 hours.
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