I got it to work! Don't quite know how but I think it's because this time I did'nt use the usb adapter to copy the files. However I did try it in another computer and could not get any picture (dodgy monitor setup) but any way, when I put the cf back in my CarPC. It started to boot then did a disk error check found a bunch of errors:
Checking file system on C:
The type of the file system is FAT32.
One of your disks needs to be checked for consistency. You
may cancel the disk check, but it is strongly recommended
that you continue.
Windows will now check the disk.
Volume Serial Number is 45C9-7009
Bad links in lost chain at cluster 128 corrected.
Bad links in lost chain at cluster 129 ....
......links in lost chain at cluster 178 corrected.
Bad links in lost chain at cluster 179 corrected.
Lost chain cross-linked at cluster 180. Orphan truncated.
Bad links in lost chain at cluster 181 corrected.
Lost chain cross-linked at cluster 182. Orphan truncated.
Bad links in lost chain at cluster 183 corr........
..... links in lost chain at cluster 206 corrected.
Lost chain cross-linked at cluster 207. Orphan truncated.
Bad links in lost chain at cluster 208 corrected.
Bad links in lost chain at cluster 209 corrected.
Bad links in lost chain at cluster 255 corrected.
Convert lost chains to files (Y/N)? Yes
339968 bytes in 83 recovered files.
Windows has made corrections to the file system.
2052079616 bytes total disk space.
278421504 bytes in 260 hidden files.
2187264 bytes in 504 folders.
477573120 bytes in 4600 files.
1293893632 bytes available on disk.
4096 bytes in each allocation unit.
500996 total allocation units on disk.
315892 allocation units available on disk.
I think this was caused by having to pull the power cord on the psu of the other computer I tested it in.
Just to make sure - Say the card has a max of 10 million writes. I take it that is per cell? So if I copy 10 million small files to my CF card and fill it then after that it's not going to fail? But if I write one file to the same part of the card 10 million times, then it'll fail.
Is this right?



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