Laying Out a PC Chassis
I plan to mount the new Lilliput directly in front of the double-DIN spot previously occupied by the head unit, and I want a cooling fan for it. That cooling fan needs a support system, and my M2-ATX PSU needs a home. Since I already have the stock mounts for a double-DIN chassis, that's what I'll use to handle those chores.
For almost any kind of a double-DIN installation, I think one of the best chassis designs I've seen is the kit from blk02si (worklogs on the chassis systems are here and here). It's a pretty simple design, but it has a lot of flexibility, and is a great combination of quality, price, and immediate gratification. I'd order one right now, but for this: I like to build my own parts, and I want to try building my own chassis.
I was out back at the company's recycle pile a few weeks ago, and we were scrapping an old HP 2700-series server. One of the chassis parts being recycled was an aluminized steel panel about 0.040-inch thick. It's basically perforated steel riveted to a support frame. The panel is big enough to get all the chassis pieces I need -- bottom and sides plus a top and a shelf. I saved the panel, and I think I'd like to cut it up and take it to the bender. I want to see if I can form something similar to the unit blk02si provides, but in perforated steel.
Later on, to add to the fun, we scrapped some other panels that had perforated sections in them. I added those panels to my growing pile of interesting scrap with "potential".
Building my own chassis is definitely the more difficult route. I'd probably be far better off to buy blk02si's beautiful epoxy-coated all-aluminum system. But the craftsman in me thinks it might be fun to make my case of perforated steel because it would be cool -- literally cool, since it's very open to airflow.
NOTE: I discovered I'm not the first person to think of a perforated steel case. In
rijk's
thread, post #2, he shows he's already made a case of perforated metal. There's the proof of concept, already done. In the end,
rijk chose to go with a closed case because he ended up mounting his PC in the engine compartment.
Time for a cardboard mockup.
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